Casestudy Banner

Overview

Mining logistics is a complex, high-stakes operation where inefficiencies lead to increased costs, delays, and operational risks. A premier global steel producer partnered with CSM Tech to deploy a Digital Logistics Management System (DLMS) that leverages automation, real-time data, and multimodal logistics to enhance visibility, optimize turnaround time (TAT), and reduce costs across the mining value chain.

Challenges

The client faced numerous logistical bottlenecks, including:

Lack of Real-time Visibility

Inefficient tracking of mineral movement led to delays and discrepancies.

Manual and Redundant Processes

Paper-based systems increased errors and slowed down operations.

Regulatory Compliance

Complex mining regulations required precise documentation and adherence.

High Operating Costs

Inefficient fleet and weighbridge management resulted in cost overruns.

Congestion & Delays

Poor traffic flow within mines and ports disrupted timely dispatches.

Solution: Digital Logistics Management System (DLMS)

DLMS integrates automation, AI-driven analytics, and IoT to create an end-to-end logistics management framework. The solution enhances the entire supply chain, from in-mine logistics to final dispatch, ensuring efficiency, compliance, and real-time tracking.

Solution Image

Key Features

  • 01. Automated Fleet & Transporter Management with RFID-based Vehicle Tracking: – AI-driven route optimization ensures real-time insights into fleet movement and congestion-free mine operations.
  • 02. Smart Weighbridge Automation – IoT-enabled, unmanned weighbridges for optimized weighment accuracy, reduction of errors and enhanced efficiency.
  • 03. Multi-modal Logistics Coordination – Seamless integration across rail, road, and port logistics optimizes throughput.
  • 04. Digital Permit & Compliance Management – Automated permit approvals and regulatory checks reduce delays and enhance compliance.
  • 05. Remote Operations Center (ROC) – A centralized command center provides real-time monitoring and predictive analytics.
  • 06. 360-degree Real-Time Visibility – End-to-end visibility across in-mine and ex-mine logistics.
  • 07. Automated Material Dispatch Planning – Integrated ERP systems for seamless stock management.
  • 08. Geo-fencing & GPS Tracking – For efficient stack and inventory management.
  • 09. AI-powered Predictive Analytics – For production planning and process optimization.
  • 10. Mobile-based Quality Control Checks – To ensure compliance with mining standards.

Unique Value Propositions

End-to-End Digital Transparency

Eliminates data silos and provides centralized access to logistics data.

Optimized Turnaround Time (TAT)

Smart scheduling and automated processes reduce delays at key checkpoints.

Cost Efficiency

Streamlined operations lead to lower fuel consumption, reduced manual intervention, and optimized fleet utilization.

Regulatory Compliance & Security

Automated documentation and digital tracking minimize non-compliance risks.

Scalability & Customization

Modular architecture allows seamless integration with existing ERP and logistics platforms.

Benefits and Business Value

  • Significant Time Savings – Achieved up to 81% reduction in dispatch processing time at key logistics touchpoints.
  • Reduced Turnaround Time (TAT) – Improved efficiency with an average of 3 hours less TAT per logistics permit.
  • Cost Optimization – Lower operational expenses through automation of weighbridge operations and resource optimization.
  • Increased Productivity – Enhanced mine-to-market value chain performance with a 20% boost in overall productivity.
  • Improved Transparency – Real-time data visibility across logistics operations ensures greater accountability and oversight.
  • Higher Efficiency in Planning – Enabled better production planning and pit-to-port logistics synchronization.
  • Minimal Human Intervention – Automated processes reduce reliance on manual operations, minimizing errors and improving consistency.
  • Loss Prevention – Addressed issues like pilferage and untraceable material movement through digitized tracking and control.
  • Multi-Node Integration – Seamlessly connected rail sidings, mines, and ports under a unified digital system aligned with multimodal logistics goals.
Impact

Impact

  • 81% reduction in time at critical touchpoints for dispatch trucks.
  • 3 hour decrease in average turnaround time (TAT) per permit.
  • 20% increase in overall mining productivity.
  • Integration across 13 railway sidings, 4 mines, and 3 ports, ensuring smooth pit-to-port logistics. 

The Future of Mining Logistics

As the industry advances towards Mining 4.0, automation and digital intelligence will be pivotal in driving efficiency. Solutions like DLMS pave the way for AI-powered logistics ecosystems, ensuring higher productivity, reduced operational risks, and sustainable mining practices. The future of mining logistics lies in leveraging IoT, blockchain, AI, and big data to create a self-optimizing, autonomous supply chain. CSM Tech continues to lead digital transformation in mining logistics, enabling enterprises to achieve agility, resilience, and cost efficiency in a competitive market.

Let’s Build the Future of Your Business Together!

Innovation starts with a conversation. Connect with us to navigate tech challenges, modernize IT, and accelerate digital transformation.

Contact Us

Fill out the form and we'll be in touch soon!

Let us know what you are looking for!

tick
Thanks for contacting us. Our experts will review your request and connect with you at the earliest.

Stay up to date for

Technology updates and innovation insights.

© 2025 CSM Tech Americas All Rights Reserved